Product

ZR 90–160 VSD+ (FF)

ZR 90–160 VSD+ (FF)

Setting the standard in energy efficiency, safety and reliability

The shortest route to superior productivity is to minimize operational cost while maintaining an uninterrupted supply of the right quality of air. The Atlas Copco Z compressor series is focused on effectively saving energy, ensuring product safety – only oil-free machines exclude contamination risks for 100% – and guaranteeing the utmost reliability around the clock. And not just today, but day after day, year after year, with minimal maintenance cost, few service interventions and long overhaul intervals.

First in oil-free air technology

Over the past sixty years Atlas Copco has pioneered the development of oil free air technology, resulting in a range of air compressors and blowers that provide 100% pure, clean air. Through continuous research and development, Atlas Copco achieved a new milestone, setting the standard for air purity as the first manufacturer to be awarded ISO 8573-1 CLASS 0 certification.

Eliminating any risk

As the industry leader committed to meeting the needs of the most demanding customers, Atlas Copco requested the renowned TÜV institute to type-test its range of oil-free compressors and blowers. Using the most rigorous testing methodologies available, all possible oil forms were measured across a range of temperatures and pressures. The TÜV found no traces of oil at all in the output air stream. Thus Atlas Copco is not only the first compressor and blower manufacturer to receive CLASS 0 certification, but also exceeds ISO 8573-1 CLASS 0 specifications.

Class 0: oil-free air

Oil-free air is used in all kinds of industries where air quality is paramount for the end product and production process. These applications include food and beverage processing, pharmaceutical manufacturing and packaging, chemical and petrochemical processing, semiconductor and electronics manufacturing, the medical sector, automotive paint spraying, textile manufacturing and many more. In these critical environments, contamination by even the smallest quantities of oil can result in costly production downtime and product spoilage.

Highest reliability

For 60 years, Atlas Copco Z compressors have set the benchmark for durability. They are built using long-standing internal engineering practices, and are designed and manufactured according to ISO 9001, ISO 14001, ISO 22000 & OHSAS 18001. The high-end ZR uses time-proven state-of-the-art screw technology, cooling and pulsation dampers and provides you with the highest reliability.

100% oil-free compressed air

The ZR offers you 100% pure, clean air that complies with ISO 8573-1 CLASS 0 (2010) certification. This means zero risk of contamination; zero risk of damaged products; zero risk of losses from operational downtime; and zero risk of damaging your company’s hard-won professional reputation.

Maximum energy efficiency

The ZR’s superior oil-free screw elements provide the optimum combination of high Free Air Delivery (FAD) with the lowest energy consumption. Ample sized cooling, low pressure drops and an extremely efficient drive train result in the highest compressor package efficiency.

The most complete package

With the ZR compressor, Atlas Copco provides a superior solution without hidden costs. The totally integrated, ready-to-use package includes internal piping, coolers, motor, lubrication and control system. The Full Feature version even integrates an IMD adsorption dryer for an impeccable end product. Installation is fault-free, commissioning time is low and no external instrument air is required. You simply plug and run.

Global presence - local service

Our aftermarket product portfolio is designed to add maximum value for our customers by ensuring the optimum availability and reliability of their compressed air equipment with the lowest possible operating costs. We deliver this complete service guarantee through our extensive service organization, maintaining our position as leader in compressed air.

100% certified oil-free air

Atlas Copco is renowned for designing and manufacturing some of the most durable oil-free screw compressors. The ZR high-end rotary screw compressor comes out of this strong tradition. Ideal for industries where high-quality oil-free air is key, the ZR offers the highest reliability and safety in combination with low energy costs.

ZR Premium Features

  • 100% Oil-free Air (Class 0)
  • Advanced touch screen monitoring
  • High efficiency motor
  • Reliable cooling
  • Complete plug-and-play package
  • Compact design
  • Optimal control
  • Compact design
  • Soundproof design
  • Ease of maintenance

Monitoring and control

  • Elektronikon® MK5 Touch: The Elektronikon® unit controller is specially designed to maximize the performance of your compressors and air treatment equipment under a variety of conditions. Our solutions provide you with key benefits such as increased energy efficiency, lower energy consumption, reduced maintenance times and less stress—less stress for both you and your entire air system.
  • Intelligence is part of the package: The full color touch display gives you an easy to understand readout of the equipment’s running conditions. Clear icons and intuitive navigation provide fast access to all important settings and data. Monitoring of the equipment running conditions and maintenance status brings this information to your attention when needed. Operation of the equipment delivers specific and reliable performance for your compressed air needs. Built-in remote control and notification functions are provided as standard, including a simple integrated webpage. Integrated SMARTLINK. Support for 31 different languages, including character-based languages.
  • Online & mobile monitoring: Monitor your machines over the ethernet with the Elektronikon® unit controller and the SMARTLINK service. Monitoring features include warning indications, compressor shut-down, sensor trending, and maintenance scheduling.
  • Dual set-point and automatic stop: Most production processes create fluctuating levels of demand which can create energy waste during low-use periods. Using the Elektronikon® unit controller, you can manually or automatically switch between two different setpoints to optimize energy use and reduce costs during low-use times. The sophisticated algorithm runs the drive motor only when needed. As the desired setpoint is maintained while the drive motor’s run time is minimized, energy consumption is kept to a minimum.