Product

ZR-90kW-160kW VSD

For 60 years, Atlas Copco Z compressors have set the benchmark for durability and reliability. Built to ISO 9001, ISO 14001, ISO 22000 & OHSAS 18001 standards, they ensure 100% pure, clean air with CLASS 0 certification – eliminating the risk of contamination, downtime, or damage to reputation.

Key Benefits

  • Highest reliability with state-of-the-art screw technology.
  • 100% oil-free compressed air – Class 0 certified.
  • Maximum energy efficiency with low pressure drops.
  • Plug-and-play complete package including piping, motor, and controls.
  • Global presence with local service support.

Class 0: The Industry Standard

Oil-free air is critical in industries where air quality directly impacts the final product.

  • Food & beverage processing
  • Pharmaceutical manufacturing
  • Chemical & petrochemical processing
  • Semiconductors & electronics
  • Medical sector
  • Automotive paint spraying
  • Textile manufacturing

Applications

  • Food & Beverage: Fermentation, packaging, aeration, filling, capping, cleaning, instrument air.
  • Textiles: Spinning, weaving, dyeing, texturizing, winding, coning.
  • Oil & Gas: Instrument and control air, buffer air.
  • Power Plants: Flue gas desulphurization, oxidation air, fluidized beds.
  • Pharmaceuticals: Dry air ensures stability of powders and tablets, preventing moisture damage.

ZR Premium Features

  • Next generation compression element with unique Z seal design.
  • Atlas Copco superior rotor coating for high durability.
  • Compact rotor profiles and cooling jackets for maximum efficiency.
  • Elektronikon® Touch controller with smart algorithms and connectivity.
  • Maintenance scheduling and online machine visualization.

Technical Highlights

  • IP66 Permanent Magnet water-cooled motor with oil-lubricated bearings.
  • Variable Speed Drive (VSD) from 15% to 100% capacity.
  • Dual motor drive with energy-saving optimization.
  • Highly efficient stainless steel water coolers for reliability.
  • Star-profile anodized aluminum piping for corrosion prevention.
  • Optional integrated adsorption dryers.
  • Compact footprint saves valuable floor space.
  • Silenced canopy for optimal workplace conditions.

Monitoring and Control

The Elektronikon® MK5 Touch controller maximizes compressor performance with real-time monitoring and intuitive navigation.

  • Clear touchscreen display with multilingual support (31 languages).
  • Monitoring of running conditions and maintenance status.
  • Built-in remote control and notifications.
  • Integrated SMARTLINK for online and mobile monitoring.

SMARTLINK Benefits

  • Energy efficiency reports to optimize compressor room performance.
  • Proactive maintenance scheduling for maximum uptime.
  • Early warnings to avoid breakdowns and costly downtime.

Optimizer 4.0

  • Minimizes excess compressed air with multiple pressure band settings.
  • Maximizes VSD energy savings by matching demand and supply.
  • Prevents downtime by regulating system pressure automatically.
  • Adapts to demand changes and reduces wear and tear.